Robotic Automated Welding Solutions

plan description:

Robot + fully digital welding system is adopted; the dual position positioner automatically positions the workpiece, (two sets of welding products can be clamped at each station) When the robot is welding with the positioner at the first station, the manual position can be used in the second position. Clamping at a station. Save time, thereby increasing welding efficiency.

Flow Description:

Fixture automatic positioning and clamping – positioner steering positioning – robot automatic welding – manual loading and unloading – manual loading and unloading

  • Model: Welding Automation
  • Purpose: Robotic automated welding solutions

Arc welding robot performance introduction:

◆Extremely high movement performance: the highest movement speed can reach 180m/min and run smoothly; the movement acceleration and body rigidity performance index are high.

◆Extremely strong lasting performance: By improving the specifications of the rotary positioner, servo motor, reducer, etc., the service life is greatly improved.

◆High impact resistance: Standard equipped with two anti-collision protection functions:

1) Safety bracket: When the welding torch encounters a collision, the safety bracket quickly senses and informs the robot to stop the action.

2) The high-sensitivity impact detection and flexible control function of the robot arm The robot arm can detect the load faster than the safety bracket. After detection, it will automatically switch to flexible control to protect the arm without affecting the robot program.

◆Reduce self-interference: The separate small wrist structure and arc-shaped arm structure reduce self-interference.

◆Universal Windows CE control system: LED backlight color display, standard Windows interface, operation instructions and troubleshooting methods can be inquired on the teach pendant, which is easy to grasp and troubleshoot. The function keys can quickly locate the desired screen. The weight of the teaching pendant is less than 1Kg, which is more convenient to carry and operate.

◆It can upgrade the software of the robot system.

◆The inside of the robot controller adopts a turret structure, which is miniaturized in appearance, saves space and is easy to maintain.

◆The performance of the main CPU is greatly improved, the coordinated action trajectory is more accurate, the booting speed is fast, and the program operation is smoother.

◆Standard Ethernet interface, external data connection is more convenient.

◆Equipped with parallel I/O, the teaching pendant has simple PLC function (optional).

◆ Both ends of the robot connection cable and the teach pendant connection cable are equipped with quick terminals, which makes the installation of the equipment faster and the maintenance more convenient. Hierarchical management function: Different levels of user names and passwords can be set according to operators, program administrators, and system administrators, which is convenient for system security management.

◆Standard USB, SD card and other external communication interfaces can realize operation history log, welding log record and other functions

◆The automatic unification function of the main software version and the teach pendant software version makes the robot software upgrade faster and more convenient.

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